Job Description

Job Description

Description:

Kaspar Outdoors

Job Description: Senior Design Engineer

Are you passionate about transforming mechanical concepts into real-world, manufacturable products?

Do you enjoy working hands-on with cross-functional teams to bring designs from idea to execution?

Does contributing to a lean, precision-driven environment fuel your creativity and focus?

Do the values of stewardship, versatility, and family resonate strongly with you?

Do you find the improvement of people's lives through stewardship of God-given resources inspiring?

Job Summary

Kaspar Outdoors is seeking a Senior Design Engineer to lead mechanical design across new product development, cost reduction, and production support initiatives. This role requires technical expertise in CAD modeling, DFM/DFA, and real-world manufacturing. The ideal candidate will thrive in a fast-paced, cross-functional environment while delivering scalable and innovative product solutions.

Senior Design Engineer Responsibilities

· - Lead mechanical design projects from concept through production using SolidWorks.

· - Generate and manage 3D models, assemblies, and fully toleranced 2D drawings.

· - Conduct tolerance stack-up analysis and apply GD&T for fit/function.

· - Select materials and components for optimal performance and manufacturability.

· - Manage engineering documentation using SolidWorks PDM.

· - Maintain change control and revision tracking.

· - Collaborate with CNC programmers, machinists, and manufacturing teams.

· - Support tooling, fixture design, and prototype testing.

· - Address design-related issues via root cause analysis and corrective actions.

· - Mentor team members in design principles and workflow improvements.

· - Lead design reviews and support lean initiatives.

· - All other duties as assigned by management.

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Senior Design Engineer Skills and Competencies

· - Proficiency in SolidWorks and PDM, with parametric modeling expertise.

· - Deep knowledge of GD&T, DFM/DFA, tolerance analysis, and materials selection.

· - Familiarity with FEA, design validation, and testing methodologies.

· - Effective communicator and highly organized problem-solver.

· - Adaptable and detail-oriented with a proactive mindset.

Senior Design Engineer Qualifications

· Required:

· - Bachelor's Degree in Mechanical Engineering or equivalent experience.

· - 5+ years of mechanical design in a production environment.

· - Mastery of SolidWorks and SolidWorks PDM.

· - Proven ability to take designs from concept to release efficiently.

· - Experience with root cause analysis and continuous improvement.

·

· Preferred:

· - Background in firearms, defense, or precision manufacturing.

· - Familiarity with ERP/MRP systems.

· - Experience mentoring junior engineers.

Work Environment

This role operates primarily within a manufacturing environment requiring use of PPE (e.g., safety glasses, hearing protection, safety shoes).

Physical Requirements

· - Sitting or walking for extended periods (33%–75%).

· - Stooping, bending, twisting (10%–25%).

· - Lifting up to 25 lbs occasionally (0%–33%).

Benefits

· - Health Insurance

· - Vision Insurance

· - Dental Insurance

· - 401(k)

· - Paid Time Off

· - Profit Sharing

· - Counseling

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